Design Engineers Transform Former Car Dealership Turned Factory into Their Office Space

car dealership to office

A vision and some metal panels combined to revitalize a car dealership of a bygone era into office and retail space, piquing the curiosity of passersby in Norwich, N.Y.

MBCI’s 24-gauge Designer Series wall panels (1,600 square feet) in Solar White were installed vertically and horizontally where the Principle Design Engineering offices are located.

Brothers Mike and Dan O’Reilly, owners of Principle Design Engineering PLLC, Norwich, were searching for new office space and they weren’t afraid to take on a major overhaul. A vacant factory building at East Main and Midland Avenue in Norwich checked all the boxes. 

“We were looking for a building for our offices,” says Mike O’Reilly, P.E., managing partner. “This building was originally built as a car dealership back in the 1940s. For the last 20 years, it was used as a factory and it had lost all its charm.”

O’Reilly says when the car dealership closed, the new owners converted the building into a manufacturing facility and renovated the exterior, removing the overhead doors and windows and replacing them with block. The membrane roof fed into gutters that were 4-feet deep and wide. “They were a nightmare,” O’Reilly recalls.

BEFORE: Built in the 1940s as a car dealership, the building had been converted into a manufacturing facility. The exterior overhead doors and windows were removed at that time and replaced with block.

Principle Design Engineering, “a small energetic group of young professionals,” worked on the design, hoping to rediscover that lost charm. The 6,500-square-foot building was large enough to house the Principle Design Engineering offices, as well as three retail shops.

When the design was complete, the brothers got their hands dirty, executing the renovation, serving as their own contractors, including installing the ABC metal roofing and the metal wall panels from sister company MBCI

ABC’s 29-gauge Perma-Clad metal roofing panels in Coal Black (6,500 square feet) were installed first on the backside of the bowed roof. The roofing panels installed on the front overlapped the backside panels by about 6 feet, to hide the lap from street view. The large gutters were over-framed to accommodate the 36-inch-wide exposed fastener panels with a rib height of 5/8 of an inch.

The ABC plant in Rome, N.Y., also used Coal Black coil to press brake caps for the parapet walls. 

ABC’s 29-gauge Perma-Clad metal roofing panels in Coal Black (6,500 square feet) were installed first on the backside of the bowed roof.

“We briefly considered another membrane roof, but decided to go with metal,” O’Reilly says. “We talked about a standing-seam roof, but didn’t think it would work as well over the bowed roof. The Perma-Clad panel easily curved over the ridge.”

The project also included two wall panel profiles from MBCI. The O’Reillys installed 24-gauge ShadowRib panels (750 square feet) in Slate Gray horizontally on the retail shop side of the building and 24-gauge Designer Series wall panels (1,600 square feet) in Solar White, vertically and horizontally, where the Principle Design Engineering offices are located on East Main Street. 

“We chose to re-adapt and reimagine what this building could be for our office,” Mike O’Reilly says. “Holding true to its roots—and for our automotive passion—from East Main, it looks like a 1950s dealership, with a modern twist. From the Midland Drive side, it looks like a building possibly built in 2021. It invokes thoughts of history, feelings of interest and change and passion for a renewed future.”

The Designer panels were adorned with neon lighting, reminiscent of car dealerships from another era.

The O’Reillys installed 24-gauge ShadowRib panels (750 square feet) in Slate Gray horizontally on the retail shop side of the building.

“I’m a car guy, so this was the perfect building for us,” Mike O’Reilly says. “We use a lot of metal and metal was the obvious choice because it was cost-effective and it gave us the modern aesthetic we were looking for. Our business has increased since we moved into this building. People, strangers, are always stopping in to ask questions. It’s a great home for our business.”

Designer/Installer: Principle Design Engineering PLLC, Norwich, N.Y.

Completion Date: January 2020

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