At retrofit magazine, we receive dozens of submissions each month that feature some of the best and most innovative practices at work in the world of retrofitting today. In our print edition, you’ll find some (but not all) of these project profiles related to that issue’s theme. Without the space constraints imposed by print publishing, we can offer online all of the great project profiles we receive. Here are the project profiles from our Winter 2010 issue, which focused on governmental and municipal retrofits.
Project Profiles
PROJECT: New York Power Authority, White Plains, N.Y.
TEAM: Manufacturer Fi-Foil Co., Auburndale, Fla., www.fifoil.com / General Contractor Scully Construction Corp., White Plains, N.Y., www.scullycorp.com
The New York Power Authority (NYPA) calls a 13-story office building in downtown White Plains, N.Y., home. The building’s environmentally friendly reputation got even better with a remodeling of the entire fifth floor in which the outer walls were retrofitted with advanced gas-filled panel insulation from Fi-Foil Co. The insulation, which is manufactured and shipped in a thin, 1 1/2-inch form and expanded to a one and a half inch thickness on-site, is comprised of seven highly reflective layers—two outside barrier layers and five internal ones that separate to form a honeycomb structure to limit heat flow. Using two and sometimes three layers of argon gas-filled insulation panels over existing fiberglass insulation and covering it all with a reflective shield, the NYPA attained an R-value of R-24.2 for the application.
PROJECT: Clearwater Courthouse, Clearwater, Fla.
TEAM: Architect Renker Eich Parks Architects, St. Petersburg, Fla., www.reparch.com / Contractor Eveland Brothers Inc., Clearwater, Fla., www.evelandconstruction.com / Erector Bay Area Glass & Door, Tampa, Fla., www.bayareaglass.com / Window Representative Jodan Architectural, Clearwater / Window manufacturer EFCO Corp., Monet, Mo., www.efcocorp.com
The renovation of the Pinellas County Courthouse, which was constructed in 1917 and added to the U.S. National Register of Historic Places in June 1992, posed some unique challenges. The building needed to be brought up to today’s local building codes, which included meeting structural loads and installating large missile and hurricane-impact aluminum windows, while maintaining the historical integrity of the building. Also, intricate woodwork throughout the building and two different paint colors needed to be matched to the original framing—mahogany-color wood on the inside and a green-color wood on the building’s exterior frames. There were old sash lugs with beautiful ornate work that needed to be replicated. Panning (replicate trim and brick molding) were also required.
The team used 348 3 7/8-inch double-hung windows with dual finishes that matched the site lines so well it was difficult for visitors to notice a renovation had taken place. The Series 672 windows retain an AAMA Architectural Grade rating. The upper sash meeting rail is thermally improved using a two-part high-density polyurethane. All remaining members are thermally enhanced with E-Strut thermal isolators.
PROJECT: Rainbow Falls Hydro Plant, Ausable Chasm, N.Y.
TEAM: Architect FRA, a T.Y. Lin International Co., Rochester, N.Y., www.fraengineering.com / Contractor Monahan & Loughlin Inc., Hudson Falls, N.Y., www.monahaninc.com / Distributor Bradco Supply, Albany, N.Y., www.bradcosupply.com / Manufacturer ATAS International, Allentown, Pa., www.atas.com
Constructed in 1926 on the Ausable River, the Rainbow Falls Hydro Plant houses two turbines with an output of 2.6 megawatts. Because of water infiltration problems near the dormers and chimney, the historic building was in need of a new roof that could withstand the falls’ mist and harsh weather conditions.
The owners liked the concept of an original design that had a historical feel and chose 5,100 square feet of ATAS 0.032 Standing Seam Shingles in antique patina to resist corrosion and achieve the desired historical effect. Featuring a four-way interlock to ensure weathertightness, the panels were installed with concealed fasteners from eave to ridge over solid substrate. The roof allows for snow and ice to slide off easily, preventing damage from freeze and thaw.
PROJECT: Wastewater Treatment Plant, Rome, N.Y.
TEAM: Building-efficiency consultant Johnson Controls, Glendale, Wis., www.johnsoncontrols.com
Rome, N.Y., wanted to expand its wastewater-treatment plant capacity to accommodate increasing demands from new businesses in the area. The city also wanted to decrease energy consumption to lower utility costs and reduce operating expenses. Rome officials wanted to achieve these goals while avoiding tax increases to residents. Because the existing aeration system was more than 30-years old and consisted of 10 mechanical aerators, customized parts with a lead-time of more than one year were needed. The new parts would cost more than $1 million.
Johnson Controls helped identify and install a new fine-bubble aeration system, consisting of energy-efficient single-stage centrifugal variable-vane blowers, dissolved oxygen controls and more efficient diffusers. The new system allows operators to better trend and process data while making immediate adjustments to improve energy usage and overall quality. It also allows the plant to process increased levels of wastewater, providing economic opportunities for the city to promote its capabilities to companies that produce highstrength wastes.
Rome also was able to capitalize on New York’s performance contracting legislation to finance the project with a tax-exempt municipal lease, translating into no tax increase to residents. Through the new system, the city will save more than $100,000 in energy costs and achieve $8.6 million in total benefits during the 15-year contract term with Johnson Controls.
PROJECT: Hanford Government Building, Hanford, Calif.
TEAM: Architect Taylor Teter Partnership, Visalia, Calif., www.taylorteter.com / Contractor Fresno Roofing, Fresno, Calif., www.fresnoroofingco.com / Manufacturer Decra, Corona, Calif., www.decra.com
Almost 10 percent of the 250,000-square-foot roof of the Hanford Government Building in Kings County, Calif., was retrofitted with a roofing material that improved the fire-safety rating for the building. Using DECRA Shake for the 22,000-square-foot reroofing project helped preserve the building’s original appearance, as well. The material was selected because of its ability to match the existing roof’s color and texture. Additionally, the product has a high fire-safety rating and long lifespan.
PROJECT: Monroe County Courthouse, Forsyth, Ga.
TEAM: Roofing Consultant: Raymond Engineering Inc., Conyers, Ga., www.raymondengineeringga.com / Roofing Contractor: The Lathan Col, Mobile, Ala., www.lathancompany.com / Roofing Manufacturer: Petersen Aluminum Corp., Elk Grove Village, Ill., www.pac-clad.com
Monroe County administrators needed to replace the aging shingle roof that was failing on their courthouse. The county also wanted to maintain the historical look of the structure, which was originally built in the 1800s. Extensive decking and fascia replacement was required. The use of 11,000 square feet of 16-ounce Revere Snap-Clad 16-inch Panels and flat stock met the design requirements and now provides a lifetime roof for the building.